A disciplined 10-stage apparel production cycle engineered for quality consistency, accurate pattern grading, and reliable international export.
Every custom order moves systematically through dedicated departments to ensure precise adherence to your tech packs and project specifications.
We review your initial project briefing, style sketches, target silhouettes, quantities, and reference garments to establish technical requirements.
Digital 2D/3D mockups and pattern grading are generated based on client artwork, sizing charts, and placement guidelines for approval.
Sourcing suitable performance knits, fleece, French Terry, interlock, or mesh per customer requirements, followed by pre-shrinkage verification.
Precision fabric cutting using technical master pattern templates to ensure balanced panel proportions and seam alignment across all sizes.
Execution of confirmed embellishments including digital dye sublimation, multi-head embroidery, screen printing, or silicone badges.
Assembly on industrial sewing lines utilizing flatlock, overlock, and twin-needle machines to achieve durable, clean athletic seams.
Thread trimming, iron press steaming, attachment of custom metal hardware, eyelets, aglets, and final shape setting.
Detailed piece-by-piece checking against approved size charts, checking seam integrity, color consistency, and logo alignment.
Individual folding into branded poly bags, barcode hang-tag attachment, and packing into reinforced corrugated master export cartons.
Export documentation, customs clearance coordination from Sialkot, and delivery via leading international express air couriers (DHL, FedEx) or ocean freight.
Specialized cutting tables ensuring zero distortion in athletic panels.
High-temperature heat press transferring full-color dyes permanently into poly fibers.
Skilled machinists executing flatlock, 4-needle overlock, and reinforced bartacking.
Have a specific order in mind? Send your specifications to our export desk for sampling and production lead times.